Team Builds Flexible New Platform for High-Performance Electronics
September 29, 2017 | University of Wisconsin–MadisonEstimated reading time: 1 minute
A team of University of Wisconsin–Madison engineers has created the most functional flexible transistor in the world — and with it, a fast, simple and inexpensive fabrication process that’s easily scalable to the commercial level.
It’s an advance that could open the door to an increasingly interconnected world, enabling manufacturers to add “smart,” wireless capabilities to any number of large or small products or objects — like wearable sensors and computers for people and animals — that curve, bend, stretch and move.
Transistors are ubiquitous building blocks of modern electronics. The UW–Madison group’s advance is a twist on a two-decade-old industry standard: a BiCMOS (bipolar complementary metal oxide semiconductor) thin-film transistor, which combines two very different technologies — and speed, high current and low power dissipation in the form of heat and wasted energy — all on one surface.
As a result, these “mixed-signal” devices (with both analog and digital capabilities) deliver both brains and brawn and are the chip of choice for many of today’s portable electronic devices, including cellphones.
“The industry standard is very good,” says Zhenqiang (Jack) Ma, the Lynn H. Matthias Professor and Vilas Distinguished Achievement Professor in electrical and computer engineering at UW–Madison. “Now we can do the same things with our transistor — but it can bend.”
Ma is a world leader in high-frequency flexible electronics. He and his collaborators described their advance in the inaugural issue of the journal npj Flexible Electronics, published Sept. 27.
Making traditional BiCMOS flexible electronics is difficult, in part because the process takes several months and requires a multitude of delicate, high-temperature steps. Even a minor variation in temperature at any point could ruin all of the previous steps.
Ma and his collaborators fabricated their flexible electronics on a single-crystal silicon nanomembrane on a single bendable piece of plastic. The secret to their success is their unique process, which eliminates many steps and slashes both the time and cost of fabricating the transistors.
“In industry, they need to finish these in three months,” he says. “We finished it in a week.”
He says his group’s much simpler high-temperature process can scale to industry-level production right away.
“The key is that parameters are important,” he says. “One high-temperature step fixes everything — like glue. Now, we have more powerful mixed-signal tools. Basically, the idea is for flexible electronics to expand with this. The platform is getting bigger.”
Suggested Items
Book Excerpt: The Printed Circuit Assembler’s Guide to... Factory Analytics
04/24/2024 | I-Connect007 Editorial TeamIn our fast-changing, deeply competitive, and margin-tight industry, factory analytics can be the key to unlocking untapped improvements to guarantee a thriving business. On top of that, electronics manufacturers are facing a tremendous burden to do more with less. If you don't already have a copy of this book, what follows is an excerpt from the introduction chapter of 'The Printed Circuit Assembler’s Guide to... Factory Analytics: Unlocking Efficiency Through Data Insights' to whet your appetite.
Elevating PCB Design Engineering With IPC Programs
04/24/2024 | Cory Blaylock, IPCIn a monumental stride for the electronics manufacturing industry, IPC has successfully championed the recognition of the PCB Design Engineer as an official occupation by the U.S. Department of Labor (DOL). This pivotal achievement not only underscores the critical role of PCB design engineers within the technology landscape, but also marks the beginning of a transformative journey toward nurturing a robust, skilled workforce ready to propel our industry into the future.
Winner of The Science Show Rakett 69 Receives Incap Scholarship
04/24/2024 | IncapThe winner of the Rakett 69 science show, Andri Türkson, who stood out as an electronics enthusiast, received a scholarship from Incap Estonia, along with an internship opportunity in Saaremaa.
Alternative Manufacturing Inc. Awarded QML Requalification to IPC J-STD-001 and IPC-A-610
04/24/2024 | IPCIPC's Validation Services Program has awarded an IPC J-STD-001 and IPC-A-610 Qualified Manufacturers Listing (QML) requalification to Alternative Manufacturing Inc (AMI).
Boeing's Janene Stinson Earns IPC Excellence in Education Award at IPC APEX EXPO 2024
04/22/2024 | IPCThe IPC Excellence in Education award was presented to Janene Stinson, Boeing, at IPC APEX EXPO 2024 in Anaheim, California, in recognition of her significant contributions to workforce development and leadership.